Nonwoven Products

The John Cotton Nonwovens Division manufacture nonwoven products for a variety of markets sectors, including mattress fillings, home insulation, air filtration, automotive components, upholstery and insulated packaging media.

Waddings produced using a selection of specific or blended natural and synthetic fibres of various weights and densities can be tailored to offer a number of unique properties and characteristics, including:

  • Increased bulk without weight
  • Resilience and recovery from compression
  • Soft or rigid feel
  • Light weight
  • Breathable
  • Comfort and support
  • No VOC’s
  • Odourless

Our nonwovens products are available in a range of:

  • Denier: 0.7 – 40
  • Weight: 50gsm – 5000gsm
  • Width: 5cm – 240cm
  • Thickness: 0.2cm – 15cm

Our Market Sectors

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Insulation

The Nonwovens Division produce home insulation using either 100% natural materials or fibre originating from plastic waste (rPET).

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Automotive

Our nonwoven products are suitable for a range of automotive components, designed to reduce noise, vibration and harshness (NVH).

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Insulated Packaging

We produce insulated packaging for the transportation of chilled goods, such as food and pharmaceuticals.

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Air Filtration

Our air filtration medias are primarily used in HVAC applications, although they can be used in many other areas such as Paint Spray or Coalescing.

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Upholstery

Our polyester filling materials offer many advantages over foam for use in the upholstery market.

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Beds

The Nonwovens Division has been producing mattress filling materials for decades and has a vast amount of experience and knowledge in this area.

Monobloc wadding

Our award winning Monobloc wadding is the first of its kind to replace block foam pieces in mattresses.

Beds